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2024

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Shenzhen mold processing manufacturers are further moving towards the field of intelligent manufacturing

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Shenzhen mould processing plant in the reform and opening up, the development momentum of a rising, with China's continuous progress and development in the field of manufacturing, and further to the field of intelligent manufacturing, injection moulding processing as part of the manufacturing, is also indispensable

Shenzhen mould processing plant in the reform and opening up, the development momentum of a rising, with China's continuous progress and development in the field of manufacturing, and further to the field of intelligent manufacturing, injection moulding processing as part of the manufacturing, is also indispensable, then to our country's intelligent manufacturing field out of a force, need to make a lot of requirements and enhancement, the next mainly from the mould processing of the specific requirements for analysis:

 

(1) High processing accuracy requirements A pair of moulds is generally composed of concave mould, convex mould and mould frame, some may also be a multi-piece collocation module. So the combination of the upper and lower moulds, the combination of inserts and cavities, the combination between the module requires a high degree of machining accuracy. Precision mould dimensional accuracy is often up to μm level.

(2) Complex shape Some products such as automobile covers, aircraft parts, toys, household appliances, the shape of the surface is a combination of surfaces, so the mould cavity surface is very complex. Some surfaces must be processed by mathematical calculations.

(3) Small batch The production of moulds is not a large batch production, in many cases, often only a production.

(4) More processes Mould machining should always be used to milling, boring, drilling, reaming and tapping threads and other processes.

(5) Repetitive production The use of moulds has a life. When the use of a mould exceeds its life expectancy, it has to be replaced with a new one, so the production of moulds is often repetitive.

(6) Imitation processing Mould production sometimes neither drawings, nor data, and according to the physical imitation processing. This requires high imitation precision and no deformation.

(7) Mould material excellent, high hardness mould main materials are mostly used in the manufacture of high-quality alloy steel, especially the high life of the mould, often using Crl2, CrWMn and other Leistungen steel manufacturing. This type of steel from the blank forging, processing to heat treatment have strict requirements. Therefore, the preparation of the processing technology can not be ignored, the heat treatment of deformation is also a serious problem to be treated in the processing.

 

According to the above characteristics, in the selection of machine tools to meet the processing requirements as far as possible. Such as the function of the CNC system should be strong, high precision machine tools, rigidity should be good, thermal stability should be good, with the function of profiling.